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Considering Stock and Capacity in Product Interchangeability for SNP Optimizer

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Hello Guys, need your help!


I have a requirement in product interchangeability. I have two grades A and B and have enabled PIC at customer. the scenario is if forecast is at A for certain quantity then the STOCK and then CAPACITY should get utilised for leading grade (A) and then substitution demand should go to next grade.


Now the problem is if I use supersession, only the STOCK is consumed and if I use FFF then system checks the STOCK and then all the costs (if B is cheaper then all the demand goes to B). Is the above requirement achievable through BADi or any standard process?


Scenario 1 - FFF


Capacity for Grade A - 300 MT, Conversion Cost - 1000/MT, STOCK - 50 MT

Capacity for Grade B - 300 MT, Conversion Cost - 500/MT

Forecast for Grade A - 400 MT


what happens is 50 mt of stock for A is consumed first, then 300 mt of B is manufactured (as it is cheaper) and then 50 mt of A is manufactured.


Scenario 2 - Substitution


Capacity for Grade A - 300 MT, Conversion Cost - 1000/MT, STOCK - 50 MT

Capacity for Grade B - 300 MT, Conversion Cost - 500/MT

Forecast for Grade A - 400 MT


50 mt of stock for A is consumed first and then balance production plan goes to B.


Please help me with my requirement.


Thanks.


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