Hello Guru's,
We have been facing a error message "Setup activity has at least one mode that does not cover" when running a Product Heuristics from Product View.
The structure is PV's consisting of Master Recipes and being CIF'ed over as PPM's. Resource classifications are maintained to facilitate Alternate Resource selection's at every Phase during planning and Scheduling.
We are basically having 3 main Phases within the MR.
Phase 0010 has activities of Setup & Produce, which are 0011 & 0012 respectively have a End- Start Relationship (Single Mixed Resources).
Similarly Phase 0020 has activities of Setup & Produce, which are again 0021 & 0022 respectively with End-Start (Single Mixed Resources).
Now the 3rd Phase, 0030 has only one activity of Storage in 0031 (having multiple storage resources, with defined storage characteristics which are Multi Mixed Resources).
Activity Relationship:
0011 - 0012 E-S Relation
0012 - 0021 E-S Relation
0021 - 0022 E-S Relation
0022 - 0031 E-S Relation
Every Phase 0010 & 0020 has a defined output Product (SFG), Example Product C coming out of Phase 0010, Product B associated with end of Phase 0020 & Product A as an End Product of the final Phase 0030.
Which means A is a SKU with BOM components of B & C.
Now we are able to plan upto phase 0020 (Product B), but the system fails to create orders for Product "A". and every time terminates with the error message "Setup activity has at least one mode that does not cover".
Have checked the Classes & Characteristics, IM's are fine and active, BOM Explosion Set to '2' in PPDS. Kindly suggest, advice if i am missing some thing.
Thanks & regards,
NH.